Industrial panel PCs power machinel vision systems to automate and enhance large-scale production processes.

Large-scale production is not only an important feature of modern factories, but also the production vision followed by many enterprises. Through mass production in stationary mode, we can reduce production costs and increase corporate profits. Nowadays, when a product must go through multiple processes to realize large-scale production, intelligence and automation technology are the main production factors and an important driving force to promote the development of large-scale production.

 

Inspection, which is the last link before the products are put on the market, carries the responsibility of protecting the company's reputation and protecting the rights and interests of consumers. Currently the most popular detection method is visual detection. In short, it is to complete the continuous and efficient detection of products by combining artificial intelligence technology with computer technology and bringing together multiple equipment systems. Nowadays it is widely used in repetitive and intensive industries.

 

A complete visual inspection system is mainly divided into three parts: light source system, image capture and intelligent processing. The relevant visual inspection system must be equipped with a high-performance all in one panel PC, industrial camera and light adjustment system. On this basis, the computerized visual recognition system can obtain the product image and process, analyze and extract the image. Characteristic parameters reflecting the morphological structure of product variants are then used to match features with corresponding products to perform product defect detection. The complex detection system is produced by the combination of multiple “subsystems”. Stable system operation and high-performance equipment will make the entire detection more smoothly and efficiently.

An example application of plastic bottle cap detection equipment; It mainly focuses on the appearance detection of black spots, stains and foreign matter on bottle caps. Attention should also be paid to print detection, surface defects, color difference, size, characters and grid positioning. Even in the process of making bottle caps, it is necessary to verify the defects of resin parts and rubber pads, the cleanliness of the inner side, the printing quality of the cap pattern, the printing quality of the ring edge pattern.

 

Intelligent integrated vision inspection system solves the problem of low efficiency and low precision of machine vision product quality inspection in mass industrial production. The detection method of machine vision can greatly improve production efficiency and production automation. In addition, machine vision is easy to realize information integration and is the basic technology to realize computer-integrated manufacturing.

As a working calculation and identification software equipment, it can meet the storage and processing of various data and issue orders to give real-time feedback about the incompatibility of the detection object and the detection position. Of course, plastic bottle caps are just one example. In fact, they cover many areas such as electronic manufacturing, packaging, printing and dyeing and have wide application scenarios.

 

In addition to visual detection, high efficiency, saving a lot of labor resources and benefiting the company, it also has the advantages of non-contact measurement, wide spectral response range and long-term stable measurement, analysis and identification tasks.

High-frequency image transfer and massive data processing require powerful cards and chips. The industrial terminal is specially designed to meet the stable requirements of power supply and data transmission and meet the application environment requirements of visual inspection systems in different fields.

With the rapid development of industrial automation, continuous innovation, strict cost control and technological upgrade, efficient testing production line has become an important measure for busy enterprises to optimize production processes and improve core competitiveness. In the future, the application of visual inspection will expand to meet the needs of more industries with the guarantee of quality and efficiency.

 

ICC DIGITAL INDUSTRIAL TECHNOLOGIES Bv.

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